The string box: what is inside and when you need one
See what a string box contains, when each string needs a fuse and how to check it with the module current, in a calculator with a complete example.
What the string box is
The string box (string combiner box) is the enclosure, near the panels or the inverter, where the DC strings meet before going on to the inverter. It gathers protections and the disconnection point of the DC side. It does not always join the strings in parallel: it can also keep separate circuits, one per inverter input.
- Stringsin parallel
- DC
- String boxfuses, isolator and SPD
- Inverter
- Board
What is inside
Fuses per string
DCThey protect each string against reverse current coming from the other strings in parallel. They must be fuses made for photovoltaic DC.
DC isolator
DCSafely disconnects the DC source from the inverter for maintenance. Many inverters already include one.
DC SPD
surgesDiverts overvoltages, such as those from nearby lightning, to earth, protecting the inverter.
Busbars and terminals
connectionThey gather the positive and negative conductors firmly, without depending on improvised splices.
The enclosure
physical protectionIt must have an ingress protection rating (IP) against water and dust, and sun (UV) resistance suited to the site.
When each string needs a fuse
The logic is that of reverse current. If one string fails in a short circuit, the others, in parallel, push current into it. If that current can exceed what the module withstands, the string needs a fuse. Choose the number of strings and the module data:
The check, step by step
- 11. Read the datasheet
Note the short-circuit current (Isc) and the maximum series fuse rating given by the module manufacturer. Here: 14 A and 25 A.
- 22. Count the strings in parallel
With n strings, each one can receive current from the other n − 1.
- 33. Work out the reverse current
(n − 1) × Isc. With 3 strings: 2 × 14 = 28 A, above the module’s 25 A: a fuse is needed.
- 44. Choose the fuse
The usual range runs from 1.5 × Isc (21 A) up to the module maximum (25 A), with a voltage rating for photovoltaic DC above the system’s maximum voltage.
One, two or three strings
| 1 string | 2 strings | 3 or more strings | |
|---|---|---|---|
| Reverse current (Isc of 14 A) | 0 A | 14 A | 28 A or more |
| Fuse per string (maximum of 25 A) | Not required in the simple calculation | Not required in the simple calculation | Needed |
| DC isolator | In the inverter or the box | In the inverter or the box | In the box, usually |
| String box | Optional | Depends on the inverter | Common |
- Connectors: use pairs from the same manufacturer and model, fully seated
- Enclosure: ingress protection suited to the site and protection from the sun
- Labelling: label each string and warn of the DC voltage hazard even with the inverter switched off
- Earth: connect the enclosure and the SPDs to earthing, as in the article on grounding
- Design: see also the protection of the PV system
Draw it in Editor Solar
This is Editor Solar itself, already loaded with the diagram from this article. Move the equipment, edit labels, connect new parts and export to PNG, SVG or PDF. It is free and runs right in your browser.
Try it: Add a fourth string to the diagram and redo the reverse current. Does the fuse per string stay in the same range?
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